＂Ingenious＂ to Overcome the Problems of CNC Machining
In his work position, Yan Wenli has overcame ordinary people's unimaginable difficulties for 14 years and he has mastered extraordinary and extraordinary skills and has overcome a number of technical problems in CNC technology. He used his persistent pursuit and no regrets for the NC situation to interpret the "most beautiful" life of an ordinary worker who aspires to grow, develops, and dedicate.
Technology leader
Bei Ben Heavy-Duty Truck Group Co., Ltd. was founded in 1988. It is the state to introduce Germany's Daimler full-scale heavy-duty commercial vehicle technology to change the status of “deficient”. The important measures for building a heavy car group, It is a high-end equipment manufacturing enterprise in the Inner Mongolia Autonomous Region and has a world-class and internationally leading manufacturer of heavy-duty commercial vehicles.
After 2008, China's heavy trucks have entered a period of rapid development, and thousands of models are required to undergo trial production. In particular, the company focused on the development of mining bridges, large torque bridges, etc. Large changes in part size, rapid processing progress, a number of parts waiting for trial processing.
Yan Wenli carefully analyzed the drawings, and the company more than engineers for research, reasonable development of trial production process, preparation of processing procedures.In the process, more than 60 sets of processing fixtures were designed and manufactured, and more than 400 tools were selected and configured.
Utilizing the company's rich numerical control resources, successfully completed the trial production tasks. In the past five years, the trial production projects have saved more than 2.6 million yuan for enterprises.
With the transformation of the company from the scale of growth to quality and efficiency, CNC machining has become the key. Yan Wenli used the world's most advanced level of flexible lines to improve the quality of the axles, solved the company's production of thousands of heavy trucks per month, and the processing quality also reached the advanced level of domestic heavy trucks.
In 2015, the company established an innovation studio for Yan Wenli, which specializes in trial production of new products, commissioning of parts, staff training, and promotion of new technologies. After the establishment of the studio, Yan Wenli led the studio team to fight on the company's various production lines, and made great contributions to the trial production, product quality, and output of the company's new products. Since its establishment, the studio has completed more than 50 research projects. Items that bring more than 2.1 million yuan in direct economic benefits.
Difficulties
Bei Ben Heavy Duty Truck's products are the main vehicles for China to participate in international competitions. In order to complete the task of quality and quantity, the company decided to complete the processing tasks of the car axle parts by Yan Wenli. After receiving the task, Yan Wenli and the craftsmen carefully analyzed the characteristics of the parts, listed all the processing dimensions and tolerances on an item-by-item basis, carefully arranged the processing sequence according to the processing dimensions, summed up the optimal processing technology, and transferred the axles to the vehicle final assembly on schedule.
In 2016, the trial production of a military vehicle entered a crucial moment. Parts of the five vehicles were self-manufactured by Beiben Axle. In particular, the upper and lower control arms of the chassis parts were processed under conditions without fixtures. The processing was difficult, and some parts required a 5-axis machine tool. Processing. These processing tasks fell into the master workshop of Yan Wenli. After the joint research of the studio and several engineers, four sets of processing fixtures were designed and manufactured. Due to the rational design of two sets of four sets of fixtures used previously used fixtures for restructuring, two sets of new processing, after four days of effort, four sets of fixtures put into use, could not be positioned, clamped, processed workpieces, through the design and manufacture of fixtures and The programming of the program makes the processing technology simplified, the trial production process is qualified once, and the requirements of the parts drawing are fully met, the production task is successfully completed, and the requirements for the use of the entire vehicle are satisfied after loading.
In 2017, the company undertook a number of H10 large car parts processing, of which more than 40 parts were completed by Yan Wenli Master Studio. Many components, such as the axle housing, main reducer, steering knuckle, and control arm bracket, are the main transmission components of the car, and the machining is complicated and the machining accuracy is high. Due to the drastic changes in the design of the big car and the previous models, the processing technology and fixture design of several parts have encountered serious problems in the trial production process. It is necessary to adjust or change the process plan during processing. After discussion by the studio members and the crafts department, it was decided to modify the 20 sets of fixtures to complete the trial production process. After the fixtures were modified, the application requirements were fully met, making the trial production process smooth. The trial production of this model is completed by time, saving more than 2 million yuan in manufacturing costs.
Ingenious inheritor
In recent years, Yan Wenli, as the chief weapon skill leader in China, and the head of the Master Studio in the Inner Mongolia Autonomous Region, has been working hard to cultivate a talented team of talented people. He wrote the self-initiated training materials such as "CNC Machining of Automobile Axle Parts", "Utilization of Flexible Wires in NC Machining", "Programming Experiences in NC Machining of Molds", and "Software Programming Experience". He also brought more than 30 apprentices in person, 6 of whom received technician certificates and all apprentices are the backbone of the company’s skills. Brought a hard-working team to the company. In addition, Yan Wenli has become a training teacher for a number of vocational colleges and has made contributions to school-enterprise cooperation.Ingenious inheritor. In recent years, Yan Wenli, as the chief weapon skill leader in China, and the head of the Master Studio in the Inner Mongolia Autonomous Region, has been working hard to cultivate a talented team of talented people. He wrote the self-initiated training materials such as "CNC Machining of Automobile Axle Parts", "Utilization of Flexible Wires in NC Machining", "Programming Experiences in NC Machining of Molds", and "Software Programming Experience". He also brought more than 30 apprentices in person, 6 of whom received technician certificates and all apprentices are the backbone of the company’s skills. Brought a hard-working team to the company.
In addition, Yan Wenli has become a training teacher for a number of vocational colleges and has made contributions to school-enterprise cooperation.
Technology leader
Bei Ben Heavy-Duty Truck Group Co., Ltd. was founded in 1988. It is the state to introduce Germany's Daimler full-scale heavy-duty commercial vehicle technology to change the status of “deficient”. The important measures for building a heavy car group, It is a high-end equipment manufacturing enterprise in the Inner Mongolia Autonomous Region and has a world-class and internationally leading manufacturer of heavy-duty commercial vehicles.
After 2008, China's heavy trucks have entered a period of rapid development, and thousands of models are required to undergo trial production. In particular, the company focused on the development of mining bridges, large torque bridges, etc. Large changes in part size, rapid processing progress, a number of parts waiting for trial processing.
Yan Wenli carefully analyzed the drawings, and the company more than engineers for research, reasonable development of trial production process, preparation of processing procedures.In the process, more than 60 sets of processing fixtures were designed and manufactured, and more than 400 tools were selected and configured.
Utilizing the company's rich numerical control resources, successfully completed the trial production tasks. In the past five years, the trial production projects have saved more than 2.6 million yuan for enterprises.
With the transformation of the company from the scale of growth to quality and efficiency, CNC machining has become the key. Yan Wenli used the world's most advanced level of flexible lines to improve the quality of the axles, solved the company's production of thousands of heavy trucks per month, and the processing quality also reached the advanced level of domestic heavy trucks.
In 2015, the company established an innovation studio for Yan Wenli, which specializes in trial production of new products, commissioning of parts, staff training, and promotion of new technologies. After the establishment of the studio, Yan Wenli led the studio team to fight on the company's various production lines, and made great contributions to the trial production, product quality, and output of the company's new products. Since its establishment, the studio has completed more than 50 research projects. Items that bring more than 2.1 million yuan in direct economic benefits.
Difficulties
Bei Ben Heavy Duty Truck's products are the main vehicles for China to participate in international competitions. In order to complete the task of quality and quantity, the company decided to complete the processing tasks of the car axle parts by Yan Wenli. After receiving the task, Yan Wenli and the craftsmen carefully analyzed the characteristics of the parts, listed all the processing dimensions and tolerances on an item-by-item basis, carefully arranged the processing sequence according to the processing dimensions, summed up the optimal processing technology, and transferred the axles to the vehicle final assembly on schedule.
In 2016, the trial production of a military vehicle entered a crucial moment. Parts of the five vehicles were self-manufactured by Beiben Axle. In particular, the upper and lower control arms of the chassis parts were processed under conditions without fixtures. The processing was difficult, and some parts required a 5-axis machine tool. Processing. These processing tasks fell into the master workshop of Yan Wenli. After the joint research of the studio and several engineers, four sets of processing fixtures were designed and manufactured. Due to the rational design of two sets of four sets of fixtures used previously used fixtures for restructuring, two sets of new processing, after four days of effort, four sets of fixtures put into use, could not be positioned, clamped, processed workpieces, through the design and manufacture of fixtures and The programming of the program makes the processing technology simplified, the trial production process is qualified once, and the requirements of the parts drawing are fully met, the production task is successfully completed, and the requirements for the use of the entire vehicle are satisfied after loading.
In 2017, the company undertook a number of H10 large car parts processing, of which more than 40 parts were completed by Yan Wenli Master Studio. Many components, such as the axle housing, main reducer, steering knuckle, and control arm bracket, are the main transmission components of the car, and the machining is complicated and the machining accuracy is high. Due to the drastic changes in the design of the big car and the previous models, the processing technology and fixture design of several parts have encountered serious problems in the trial production process. It is necessary to adjust or change the process plan during processing. After discussion by the studio members and the crafts department, it was decided to modify the 20 sets of fixtures to complete the trial production process. After the fixtures were modified, the application requirements were fully met, making the trial production process smooth. The trial production of this model is completed by time, saving more than 2 million yuan in manufacturing costs.
Ingenious inheritor
In recent years, Yan Wenli, as the chief weapon skill leader in China, and the head of the Master Studio in the Inner Mongolia Autonomous Region, has been working hard to cultivate a talented team of talented people. He wrote the self-initiated training materials such as "CNC Machining of Automobile Axle Parts", "Utilization of Flexible Wires in NC Machining", "Programming Experiences in NC Machining of Molds", and "Software Programming Experience". He also brought more than 30 apprentices in person, 6 of whom received technician certificates and all apprentices are the backbone of the company’s skills. Brought a hard-working team to the company. In addition, Yan Wenli has become a training teacher for a number of vocational colleges and has made contributions to school-enterprise cooperation.Ingenious inheritor. In recent years, Yan Wenli, as the chief weapon skill leader in China, and the head of the Master Studio in the Inner Mongolia Autonomous Region, has been working hard to cultivate a talented team of talented people. He wrote the self-initiated training materials such as "CNC Machining of Automobile Axle Parts", "Utilization of Flexible Wires in NC Machining", "Programming Experiences in NC Machining of Molds", and "Software Programming Experience". He also brought more than 30 apprentices in person, 6 of whom received technician certificates and all apprentices are the backbone of the company’s skills. Brought a hard-working team to the company.
In addition, Yan Wenli has become a training teacher for a number of vocational colleges and has made contributions to school-enterprise cooperation.
