Surface of the metal gasket automatic deburring Polishing
A gasket is a mechanical seal between two objects that is typically used to protect the two objects from pressure, corrosion, and natural thermal expansion and contraction. Since the machined surface is not perfect, the gasket can be used to fill the irregularities.
The gasket is usually made of sheet material: Such as pad paper, rubber, silicone rubber, metal, cork, felt, neoprene, nitrile rubber, fiberglass or plastic polymer (such as Teflon). Gaskets for specific applications may contain asbestos. Below we will give a detailed introduction to the automatic deburring polishing equipment for metal gaskets.
This project is an order from a Japanese auto parts manufacturer. At present, the surface of the gasket and the inner notch are deburred by manual sandpaper, which is purely manual operation. A shift requires 8 people, and the daily labor intensity of the workers is very high. With the increase in orders, the efficiency of manual polishing and deburring is far behind, so the company wants to replace the manual with professional deburring equipment. To this end, our factory manufacturing manager is looking for automated polishing deburring machine tools. According to the product requirements, the two sides of the workpiece should be deburred. One side is a metal material + plastic ferrule, only need to remove the burrs of the corners of the metal material, but can not hit the plastic ferrule; After deburring on the other side, the protective material on the surface of the part cannot be removed and can only be lightly polished.
Our deburring engineering technicians control the effect of manual deburring samples provided by customers according to the deburring parts of existing blank samples and the requirements of customers. A professional deburring device manufacturer has done many deburring tests for customers. After repeated testing, we developed a deburring device suitable for customers - deburring machine. The customer is also very satisfied with the proofing effect of the parts.
The deburring combination machine adopts wet deburring and cleaning integrated design, and multiple power heads work simultaneously during operation. The power head adopts abrasive belt and multi-disc brush design and servo lift control.
The performance characteristics of the device:
1. The precision is higher, the dimensional accuracy of the deburring product parts is not changed, and the surface roughness range can be controlled for special parts such as clutch plates;
2, high efficiency, can be used with high-speed fine punching machine, production speed can be up to 1s / pc;
3. The power head is completely designed for precision stamping parts. The high-power power head and super-strong equipment are rigid, which can remove the burrs of the parts strongly, and the reasonable processing method can reduce the loss of consumables by 30%;
4. The conveying mechanism is designed for precision stamping parts. The deep knurling drive wheel or the rubberized drive wheel is used to increase the driving force, and at the same time increase the adjustable length of the conveyor belt and prolong the service life of the conveyor belt. A reasonable magnetic field distribution allows the part to obtain sufficient magnetic adsorption, and the thickness of the conveyor belt is up to 9 mm, making it possible to convey parts with bumps;
5, can control the formation of the size range of the fillet, has special significance for parts with hydraulic applications;
6. Independently develop the latest technology demagnetizer. The demagnetization effect is good, the remanence is not more than 2 Gauss, and almost no excess heat is generated. Therefore, no additional heat sink is required;
7. The overall equipment operation noise is low, less than 80 decibels. The main source of sound is the sound of a belt or brush to remove burrs;
8. The whole equipment adopts waterproof structure, and the outer ring has a special stainless steel water return device to ensure that the equipment does not leak water during use;
9. If there are double-sided burrs at the same time, the automatic flipping speed can be as fast as 2s/pc.
Automatically polished other gasket workpiece case pictures:
The gasket is usually made of sheet material: Such as pad paper, rubber, silicone rubber, metal, cork, felt, neoprene, nitrile rubber, fiberglass or plastic polymer (such as Teflon). Gaskets for specific applications may contain asbestos. Below we will give a detailed introduction to the automatic deburring polishing equipment for metal gaskets.
This project is an order from a Japanese auto parts manufacturer. At present, the surface of the gasket and the inner notch are deburred by manual sandpaper, which is purely manual operation. A shift requires 8 people, and the daily labor intensity of the workers is very high. With the increase in orders, the efficiency of manual polishing and deburring is far behind, so the company wants to replace the manual with professional deburring equipment. To this end, our factory manufacturing manager is looking for automated polishing deburring machine tools. According to the product requirements, the two sides of the workpiece should be deburred. One side is a metal material + plastic ferrule, only need to remove the burrs of the corners of the metal material, but can not hit the plastic ferrule; After deburring on the other side, the protective material on the surface of the part cannot be removed and can only be lightly polished.
Our deburring engineering technicians control the effect of manual deburring samples provided by customers according to the deburring parts of existing blank samples and the requirements of customers. A professional deburring device manufacturer has done many deburring tests for customers. After repeated testing, we developed a deburring device suitable for customers - deburring machine. The customer is also very satisfied with the proofing effect of the parts.
The deburring combination machine adopts wet deburring and cleaning integrated design, and multiple power heads work simultaneously during operation. The power head adopts abrasive belt and multi-disc brush design and servo lift control.
The performance characteristics of the device:
1. The precision is higher, the dimensional accuracy of the deburring product parts is not changed, and the surface roughness range can be controlled for special parts such as clutch plates;
2, high efficiency, can be used with high-speed fine punching machine, production speed can be up to 1s / pc;
3. The power head is completely designed for precision stamping parts. The high-power power head and super-strong equipment are rigid, which can remove the burrs of the parts strongly, and the reasonable processing method can reduce the loss of consumables by 30%;
4. The conveying mechanism is designed for precision stamping parts. The deep knurling drive wheel or the rubberized drive wheel is used to increase the driving force, and at the same time increase the adjustable length of the conveyor belt and prolong the service life of the conveyor belt. A reasonable magnetic field distribution allows the part to obtain sufficient magnetic adsorption, and the thickness of the conveyor belt is up to 9 mm, making it possible to convey parts with bumps;
5, can control the formation of the size range of the fillet, has special significance for parts with hydraulic applications;
6. Independently develop the latest technology demagnetizer. The demagnetization effect is good, the remanence is not more than 2 Gauss, and almost no excess heat is generated. Therefore, no additional heat sink is required;
7. The overall equipment operation noise is low, less than 80 decibels. The main source of sound is the sound of a belt or brush to remove burrs;
8. The whole equipment adopts waterproof structure, and the outer ring has a special stainless steel water return device to ensure that the equipment does not leak water during use;
9. If there are double-sided burrs at the same time, the automatic flipping speed can be as fast as 2s/pc.
Automatically polished other gasket workpiece case pictures:
